PASSAWARNPASSAWARNConsult on LINE

Method · Chemical & corrosion resistance

Chosen by the chemical it touches.

Coatings and FRP linings for tanks, secondary containment, chemical storage and process floors. We select the system by the chemical in contact — not just "waterproofing".

What it is

Coating (no fibre)

What it is

Coatings without fibre — epoxy, polyurethane or polyurea — that protect concrete and steel from the chemical in contact.

Choose it when

Tank protection, secondary containment, chemical storage and process floors.

Keep in mind

The system is chosen by the chemical in contact. The most severe service, mainly strong acids, takes an FRP lining (resin + glass fibre) instead.

FRP lining (resin + glass fibre)

What it is

Layers of resin reinforced with glass-fibre mat, built up ply by ply. The heavy-duty system for the most severe acid service.

Choose it when

Treatment basins and chemical floors with strong acids and other severe chemicals.

Keep in mind

The resin (polyester, epoxy or vinylester) is chosen from the maker's chemical-resistance chart for the chemical, concentration and temperature

How it is built

Layers (built up from the bottom)

Coating (no fibre)

  1. 2nd coat

    Usually two coats — the data sheet sets the number and thickness, measured as we go.

  2. 1st coat

    The first protective coat, chosen by the chemical in contact.

  3. Primer

    Soaks into the substrate and makes the coats above bond firmly.

  4. Concrete or steel (ground / blasted, repaired)substrate

    Concrete is ground and repaired; steel is blasted to remove rust and give the coating a profile to grip.

FRP lining (resin + glass fibre)

  1. Top coat

    The final resin coat on top.

  2. Tissue mat

    A thin fibre mat laid over the laminate and wetted out with resin to reinforce the surface.

  3. Resin + glass mat laminate

    Glass-fibre-reinforced resin built up ply by ply for strength and chemical resistance.

  4. Primer

    Soaks into the substrate and bonds the layers above.

  5. Concrete (ground and repaired)Substrate

    Weak surface ground off, cracks and voids filled to a sound, flat base.

The figure shows one typical build-up. The actual layers are decided after we see the site.

How we install & check

Steel is blasted first

Tank steel is blasted to remove rust and give the coating a profile to grip; concrete is ground and repaired.

Every coat is measured

Wet and dry film thickness are checked as we go.

Holiday & adhesion tests

On steel, a spark (holiday) test finds pinholes; an adhesion test confirms the bond before the tank goes back into service.

Pick the resin by the chemical

We select the system by the chemical in contact — not just "waterproofing". Vinylester is a resin used within FRP, not a separate material.

ResinChemical resistanceType
EpoxyRigid; standard–high chemical (Novolac for high)A. Coating (no fiber)
PolyurethaneFlexible, weather & UV resistantA. Coating (no fiber)
PolyureaFast cure, high tensile — tanks, secondary containmentA. Coating (no fiber)
Polyester FRPMedium — economicalB. FRP Lining (resin + glass fiber)
Epoxy FRPHigh — standard heavy-dutyB. FRP Lining (resin + glass fiber)
Vinylester FRPHighest — the most severe service, mainly strong acidsB. FRP Lining (resin + glass fiber)

Projects

Also with this method:EGAT Wang Noi Power Plant · EGAT Bang Pakong Power Plant · Green Spot · Lenzing T3 · Panjapol Paper · Win Chance Food · PTT Global Chemical · PTT GSP7

Common problem

Questions

What decides the price?

The area, the substrate preparation (blasting steel, grinding and repairing concrete), the chemical and its temperature, the system and number of coats, and how long the tank or area can be out of service. Send the chemical, drawings and photos on LINE.

Coating or FRP lining?

By how aggressive the chemical is. Coatings without fibre — epoxy (Novolac for high resistance), polyurethane for weather, polyurea for tanks and containment — cover general to high duty. For more severe service, mainly strong acids, an FRP lining of resin and glass fibre is used — polyester, epoxy or vinylester, chosen from the maker's chemical-resistance chart.

How is it checked?

Wet and dry film thickness are checked as we go. A spark (holiday) test finds pinholes, and an adhesion test confirms the bond before the tank goes back into service.

By industry

Tell us what it holds.

Send the chemical and its temperature, the area and a few photos. We check the site and propose the system that fits.

Only want materials? psw-chemical.com ↗TEL +66 2 552 6468 · sales@passawarn.com