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Method · Repair & strengthening

Carry more load with the same structure.

Carbon-fibre plates or sheets bonded with epoxy raise the load a floor, beam or column can carry. Designed by a structural engineer to ACI 440.2 before installation.

What it is

What it is

Carbon-fibre plates or sheets bonded to concrete with epoxy adhesive. It is not a repair — the goal is to raise the load a structure can carry.

Choose it when

When a floor, beam or column must carry more load — for example, raising a floor's load capacity.

Keep in mind

It is designed by a structural engineer to ACI 440.2 before it is installed; damaged concrete is repaired first.

How it is built

Layers (built up from the bottom)

  1. CFRP plate / sheet

    Carbon-fibre plate for straight members, or sheet that can wrap corners — pressed into the adhesive.

  2. Epoxy adhesive

    A two-part epoxy spread on the concrete and on the strip, which bonds the two.

  3. Concrete (ground, defects filled)substrate

    Laitance ground off to a rough surface; blowholes and unevenness filled first.

The figure shows one typical build-up. The actual layers are decided after we see the site.

How we install & check

Diagnose before repair

We find the cause — corrosion, movement, leakage or overload — and pick the method for it.

Strengthening is engineered

CFRP strengthening is designed by a structural engineer to ACI 440.2 before it is installed; damaged concrete is repaired first, and the resin's heat and fire limits are checked.

Pick the method by the symptom

We find the cause first, then pick the method for it — not just "cover it up".

MethodWhat it doesSymptom
Patching — Surface RepairHand-fill chipped/spalled areas. No formwork; about 30–50 mm per layer by product (less overhead). Polymer-modified repair mortar.Chipped / spalled surface
Grouting — Filling VoidsPour or pump into large voids in columns, beams, machine bases (formwork / pressure). Non-shrink grout (no shrink when cured as directed, tight bond) ・ Epoxy grout (high strength, resists chemicals and vibration).Large void in a column, beam or machine base
Crack Injection — Epoxy or PU resinEpoxy resin restores strength in dry cracks ・ wetter cracks take flexible PU resin, which seals but does not restore strength.Structural crack — restore strength
Crack Injection — Stop leaks: PU FoamFoams on contact with water and stops it fast.Crack that leaks water
Crack Injection — Stop leaks: HydrogelSwells into a soft, flexible gel — for leaks at joints that move a little.Leak at a moving joint
CFRP Strengtheningthis pageNot repair — the goal is to increase the load a structure can carry (e.g. raise a floor's load capacity). 3 forms: Fabric/Wrap ・ Plate/Laminate ・ Rod/Bar. Requires structural-engineer design (ACI 440.2); damaged concrete is repaired first.Need to carry more load

Projects

Also with this method:Grand Center Point · The Forestias · Le Méridien Resort Bang Phli · Bangkok Insurance · Amari Pattaya · Terminal 21 Asok · Saitarn Samui Resort · Bobae Tower · Muang Thai Life Insurance Building · Bangkok Hotel Lotus Sukhumvit · Mektec Precision · Pandora Production · Mitsubishi Electric Consumer Products · Global Chemical Factory

Common problem

Questions

What decides the price?

The length and form of the strengthening (plate or sheet), access (work under beams and ceilings is slower), the substrate repair needed and the structural design. Send drawings and the load you need on LINE.

Is it a repair?

No — it is strengthening. The goal is to raise the load a structure can carry. Chipped surfaces, voids and cracks are repaired with patching, grouting or crack injection.

Who designs it?

A structural engineer designs it to ACI 440.2 (current edition) before it is installed. Damaged concrete and corroded steel are repaired first, and the resin's heat and fire limits are checked.

By industry

Tell us what you see.

Send photos of the crack or damage and where it is. We diagnose the cause and propose the method.

Only want materials? psw-chemical.com ↗TEL +66 2 552 6468 · sales@passawarn.com